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Nitinol Tubing

Find the right tube grade for your project

Discover our nitinol tubing solutions with tailored grades designed for precision and performance. We offer Standard, Precision, and Premium options to meet diverse medical application needs.

Resonetics’ nitinol tubes play a key role in a wide range of interventional devices such as stents, heart valves, and catheter delivery systems.

With over 30 years of experience, we melt raw nitinol, create bars, and use  precision die drawing to create 3 different grades of tubing (Standard, Precision, and Premium) in a range of sizes and finishes, all in-house. From micro-scale hypotubes to large premium tubes, every tube meets the tight tolerances required. We have the right nitinol tube for your application, no matter the complexity. Read more about our tube grades below and find the right one for your project.

Standard Precision Premium
Our Standard Tubing is the market leader in nitinol solutions for grinding applications and non-contact delivery devices. Ideal for guide wires, catheters, needles, disposables, and reliable performance for sheaths and snares. Designed for Precision applications, exceptional material consistency and connectivity for stents, cardiovascular devices, and orthopedic implants. Tailored for both temporary and some permanent implantable solutions. Our Premium Tubing is engineered for critical implantable devices requiring superior dimensional precision, fatigue durability, and surface quality. Perfect for structural heart devices, neurovascular stents, and carotid artery devices, this tubing meets the highest industry standards.

Standard

Our Standard Tubing is the market leader in nitinol solutions for grinding applications and non-contact delivery devices. Ideal for guide wires, catheters, needles, disposables, and reliable performance for sheaths and snares.

Precision

Designed for Precision applications, exceptional material consistency and connectivity for stents, cardiovascular devices, and orthopedic implants. Tailored for both temporary and some permanent implantable solutions.

Premium

Our Premium Tubing is engineered for critical implantable devices requiring superior dimensional precision, fatigue durability, and surface quality. Perfect for structural heart devices, neurovascular stents, and carotid artery devices, this tubing meets the highest industry standards.

Grades Comparison

Tube Grade Standard Precision Premium
Catheter / Hypotube Precision / Laser Cut & Shape-set Premium / Critical Implant
OD Range 010-.065"
(.254-1.65mm)
.065-.197"
(1.65 - 5 mm)
>.198"
(>5 mm)
.065-.197"
(1.65 - 5 mm)
>.198"
(>5 mm)
Various
OD / ID Ratio 1.11 - 2.67 > 1.08 > 1.08 > 1.08 > 1.08 < 1.08 (Thin wall)
OD Tolerance OD & ID + .0003" to .001"
(10.2 µm to 25.4 µm)
+ .0005"
(12.7 um)
+ .0008 to .001"
(20.3-25.4 um)
+ .0005"
(12.7 µm)
+ .0008”
(20.3 µm)
Dependent on tube OD & wall
Concentricity Tolerance N/A (Spec'd OD/ID) > 90% > 90% > 95% > 95%
Alloy / Ingot Standard Standard Standard Standard & Enduro Standard & Enduro Standard & Enduro

Standard

Resonetics is a market leader in standard nitinol tubing, specializing in catheter and hypotube solutions. Our standard grade offers exceptional precision with an outer diameter range of 0.010"–0.065" (0.254–1.65 mm), OD/ID ratios between 1.11–2.67, and highly accurate tolerances down to 10.2 μm, ensuring superior performance for critical applications.

Applications:
  • Most grinding applications and parts that generally do not need to be laser cut and shape-set
  • Non-contact delivery devices
  • Guidewires
  • Catheters
  • Needles
  • Dental Applications
  • Disposables
  • Sheaths
  • Snares
Feature Metric
OD Range 010-.065" (.254-1.65mm)
OD / ID Ratio 1.11 - 2.67
OD Tolerance OD & ID + .0003" to .001" (10.2 µm to 25.4 µm)
Concentricity Tolerance N/A (Spec'd OD/ID)
Alloy / Ingot Standard
Buy Standard Tubing

Precision

We specialize in precision nitinol tubing solutions with laser-cut and shape set capabilities tailored for stent applications, offering two diameter groups. The first includes outer diameters ranging from 0.065" to 0.197" (1.65–5 mm) with tight tolerances of ±0.0005" (12.7 µm), ensuring superior accuracy. The other is designed for diameters exceeding 0.198" (>5 mm) with tolerances of ±0.0008"–0.001" (20.3–25.4 µm). Both groups deliver over 90% precision, meeting the highest standards for application-specific requirements in medical device manufacturing.

Applications:
  • Temporary and permanent implantables without high mechanical stress
  • Products that depend on consistent material performance, but do not have extremely high fatigue requirements, and can tolerate slightly lower concentricity
  • Delivery Aides
  • Endografts
  • Stents
  • Filters
  • Blood Clot Filters
  • Orthopedic Implants
  • Peripheral Vascular Applications
Feature Group 1 Group 2
OD Range .065-.197" (1.65 - 5 mm) >.198" (>5 mm)
OD / ID Ratio > 1.08 > 1.08
OD Tolerance + .0005" (12.7 um) + .0008 to .001" (20.3-25.4 um)
Concentricity Tolerance > 90% > 90%
Alloy / Ingot Standard Standard
Talk to an Engineer

Premium

The Premium grade nitinol tubing is engineered for critical implants requiring exceptional precision and performance. It includes thin-wall designs with OD ranges from 0.065" to >0.198", offering tolerances as tight as ±0.0005" and achieving over 95% accuracy. This grade supports advanced applications with enhanced durability through Standard and Enduro material options.

Applications:
  • Implantable devices that require dimensional precision and fatigue durability
  • Structural heart devices
  • Neurovascular stents and stent retrievers
  • Carotid artery devices
Feature Group 1 Group 2 Group 3
OD Range .065-.197" (1.65 - 5 mm) >.198" (>5 mm) Various
OD / ID Ratio > 1.08 > 1.08 < 1.08 (Thin wall)
OD Tolerance + .0005" (12.7 µm) + .0008” (20.3 µm) Dependent on tube OD & wall
Concentricity Tolerance > 95% > 95%
Alloy / Ingot Standard & Enduro Standard & Enduro Standard & Enduro
Talk to an Engineer

Markets we Serve

Innovators rely on our nitinol materials to create new, specialized medical devices and industrial technologies. Our nitinol tubing is used in many different marketing applications, including:

  • Cardiovascular
  • Neurovascular
  • Orthopedic
  • Ophthalmology
  • Dental
  • Urology & Endoscopy
  • Sports Medicine & Trauma
  • Industrial

Not sure which tubing type fits your application? Contact our team to get tailored insights and support.

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