We manufacture microfluidic laminates using highly automated equipment that aligns and stacks layers created through laser cutting and die cutting. By precisely combining these layers, we create the intricate features required for complex products such as microfluidic diagnostics and Lab-on-a-Chip devices. After years of refinement, our custom layering and stacking machines now deliver industry-leading accuracy, repeatability, and throughput.
Vertically integrated nitinol supply chain, from Melt to Market™
Collaborative engineering & advanced manufacturing for market-ready solutions
Advanced manufacturing technologies, purpose-built equipment, and vertically integrated capabilities.
Technology to collect critical data and power implantable medical devices.
Focused solutions for MedTech and life sciences
Automated Layering & Stacking
Faster Product Development
Automated stacking and layering can significantly reduce the development cycle of a microfluidic product. With this approach, we help customers commercialize new products in under a year, compared to the longer timelines of conventional manufacturing methods. Because the equipment requires minimal hard tooling, development costs are lower, and design changes can be implemented more quickly and cost-effectively. In addition, our proprietary robotic assembly equipment is designed to operate in environments that demand the highest levels of cleanliness.
Robotic Assembly Benefits for Medical Devices
Our assembly robots are unique to the industry and feature vision- and force-sensing specifications, enabling them to precisely pick up and place components and layers. They are easily reconfigurable to accommodate design changes or transition to new products. Additional advantages include:
- Greater overall flexibility and consistency
- Can accommodate small-batch and full-scale orders
- Improved quality with process-integrated inspection
- Higher throughput
- Less waste
- Improved traceability
- Scalable
Resonetics® Robotic Assembly Applications
Through robotic placement, 100% visual inspection, and packaging, we provide assembly solutions that scale from small to high-volume production. For fully automated manufacturing, we can adapt existing machines or design new systems tailored to your application and output requirements. Our medical device robotic assembly services support a wide range of projects, including:
- Point-of-Care (POC) Diagnostics
- Microfluidics
- Wearable Biosensors
- Advanced Wound Care
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